Inventors:
George G. Pinneo - Manhattan Beach CA
Marijan D. Grgas - Rancho Palos Verdes CA
Kriss A. Bennett - Long Beach CA
Assignee:
Northrop Grumman Corporation - Los Angeles CA
International Classification:
H01S 500
US Classification:
372 43, 372 50, 372 66, 372 75, 372 88, 372 36
Abstract:
A semiconductor laser diode array including a plurality of laser diode bars, each carried by a submount and forming a subassembly. Each subassembly is separated by a flexible or compliant electrically conductive spacer. All connections within the array are by way of a non-fluxed solder, that may be hard and/or soft, reflowed in a non-oxidizing atmosphere in a simple mechanical stack fixture to create nearly void-free solder joints with relatively high thermal integrity and electrical conductivity. Flexible electrically conductive spacers are disposed between the subassemblies to eliminate tensile stress on the laser diode bars while providing electrical conductivity between subassemblies. The subassemblies are carried by a thermally conductive dielectric substrate, allowing waste heat generated from the bars to be conducted to a cooling device. The invention eliminates known failure modes in interconnections, minimizing tensile strength on the diode arrays, and increasing the useful life of the array.